Oil storage terminals are facilities for storing crude oils and petrochemicals products worth billions of dollars. Terminals operators are facing stiff competitions within the industry, they are pressurised to optimise their storage tanks to operate efficiency and maximise storage capacity. Furthermore, they are required to hit the performance and safety levels required by customers, as well as regulatory agencies.
Importance of Effective Procurement
Procurement holds an important role in oil storage terminal, Effective Procurement helps in keeping operational costs down and can be strategic for a business to be able to optimally utilize its resources. It also helps with quality control and product categorisation, ensuring on-time delivery on site and cost saving (without jeo pardising quality and safety). Within the oil storage terminal business, procurement costs can be huge owing to the size of the business itself. Even slight changes can show a significant difference in the operating costs. Thus, to improve the efficiency of procurement in the oil storage terminal, incorporating automation and digital technologies is crucial. I shall discuss RFID technology in warehousing control and control of maintenance and inspection.
Radio-frequency identification Device (RFID)
RFID is a radio waved-based technology, its tags is different from barcodes, because tracking chips do not need to be in-line with barcode scanner to return data. RFID tags can also be “active” or “passive”. Active technology has a local power source (like an in-built battery) making it capable of operating hundreds of meters away from a reader.
Passive RFID relies on the radio emissions of a reader device to activate a geolocation reading and other essential documentation. Based on a unique serial number connected to the tag, full history of the items can be accessed. The advantages of RIFD technology is that it can tailor to associate different datasets with given assets and can recall operational information.
RFID on Assets Control
• RIFD technology can identify, track, manage and optimize the deployment of critical assets for improved business efficiency. By enabling improvements in sourcing, visibility, security and accuracy, it also helps to ensure the right asset is in the right place at the right time, and allows accuracy and visibility to assets control.
• RFID tags can provide real-time notifications when tagged items leave secure areas, thereby reducing the likelihood of inventory shrinkage due to theft.
RFID on Warehousing
Maintaining high stock of equipment and materials incurred risks and costs for oil storage terminal. It requires large warehouse space, equipment and people to manage the operations. Unlike other industries, oil storage terminals is not driven by moving high number of SKUs; safety and reliability is the point. To achieve the most effective practices in the flow of materials, stock turn rates, space utilization, inventory and information flow between the warehouse and procurement department, RFID technology might be the answer.
Benefits of RFID for Oil Storage Terminal
• Fast to implement – RFID technology require less monitoring than predecessor, the barcode. You can just simply install the tags on inventory and you can start to gather data.
• RFID technology reduce human errors – automatic data logging and collation within RFID tags and reader devices eliminates the need for staff input, which reduces the risk of human errors skewing data results and lower rate of shelving errors too. It speeds up the receiving process.
• RFID technology enables tracking real-time product information – Allows management to have full information to analyse and do strategies planning. This information also allows procurement department to practice effective purchasing (6R), order the equipment and materials at
(1) Right Quantity
(2) Right Quality
(3) Right Price
(4) Right Time (Just-in-time)
(5) Right Place
(6) Right Source.
• Inventory control – RFID can more easily deliver correct and current information about current inventory levels and can eliminate the need for manual reconciliation.
RFID on Maintenance and Inspection
Oil storage terminal carry complex and expensive assets likes tanks farm, pipelines, jetties, jetty loading arms etc, these must be maintained at certain intervals. RFID technology can be functional indoor and outdoor and it has the capacity to withstand harsh environment and temperature, even the tags are intrinsically safe for hazardous workplace like oil storage terminal. Therefore, RFID technology has been developed to use in maintenance and inspection works.
RFID technology enables users to store history of maintenance records and provides full overview of all assets. It is able to identify the location of assets at which tank pits, jetties or in warehouse. Users are able to sort and list data on specific assets, to show its operational status. With all these “real-in time” information, it allows users to have better planning, schedule the maintenance of the assets, and able to accurately forecast the “down time” for tanks and jetties, this will help to optimise the operations.
Facility suppliers using RFID technology, is value-added to oil terminal operators. The integration of real-time maintenance information from them helps to track and control the whole inspection and maintenance progress.
Furthermore, they can update the service progress in real time to arrange all services, including Real-time feedback on the status of maintenance progress so that process steps can be re-sequenced as required. Sharing of information/data can be accelerated and made more efficient via the web-based portal.
Oil storage terminals can enhance an effective procurement by using RFID technology. It improves warehousing control and assets control for maintenance and inspection. Thus, this will help procurement to develop better sourcing strategies, negotiating the best price for products and establishing a volume control. It should also be able to look at the market and forecast the optimum storage and transportation plans for the resources along with quality control and product categorization.
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